build a zhongyi smart factory-pg电子下载
issuing time:2020-11-03 14:21author:宁波中意液压马达
in the workshop of zhongyi hydraulic motor, more than a dozen automated equipment is running at full speed, scrambling to catch up with the products. "we are the first group of enterprises in the region to resume work on february 11, and the employee arrival rate has reached more than 95%." according to pan lifeng, executive deputy general manager of zhong yi hydraulics, the company's production capacity returned to more than 80 percent a week after the resumption of work, thanks to the company's digital production workshop completed last year, "if not for the machine replacement, the company's return to normal production capacity will take longer." in the digital workshop, the equipment processes the products according to a set procedure. automatically guided transport trucks deliver semi-finished products along a set route, which are automatically processed and then transported to the warehouse ...... only seven employees are needed to run and maintain the workshop on day and night shifts. at present, the digital workshop newspaper is in full production 24 hours a day, fully ensuring order delivery and maintaining a high operating rate. the company chairman cai guoding said that the epidemic made him more determined to intelligent transformation. starting this year, within 3 years, the company will invest 100 million yuan to build the industry's first intelligent factory, and strive to achieve the per capita output value from 1 million yuan to jump to 2 million yuan.
the company has already resumed full production. "although affected by the epidemic, the first two months production has declined, but under the guidance of the party committee, the government and the concerned departments, coupled with the first two years of intelligent transformation results show, in march production capacity quickly recovered. now the company's production capacity has reached the level of the same period last year, orders lined up to the end of june." cai guoding said.
zhong yi hydraulic deep into the industry for more than 30 years, although not known to the public, but in the industry has long enjoyed a good reputation, is xcmg, sany, zoomlion, an important supplier of hydraulic motor production accounted for about 15% of the domestic market share, exported to more than 80 countries around the world. in recent years, while focusing on product research and development and technological innovation, the company has grabbed the beach to layout intelligent manufacturing because every intelligent upgrade will greatly improve product quality and output and make the company glow with new vitality.in 2018, zhongyi hydraulics invested nearly 50 million yuan for digital workshop transformation, introducing nearly 50 sets of key intelligent manufacturing equipment and a series of support software, building machine networking and realizing data integration. at the same time, it is the first in the industry to adopt an underground centralized liquid supply and chip evacuator from the trench to the ground collection box, and the coolant can be reused after being filtered by a centralized system to provide "green wings" for the ecological and energy-saving of the digital workshop.
last year, the project went into operation and triggered a chain reaction. "production efficiency increased by 31 percent, operating costs were reduced by 20 percent, energy consumption per unit of output value was reduced by 25.7 percent, the product development cycle was shortened by 33 percent, and the product defect rate was reduced by 35.6 percent." cai guoding said that although the numbers are boring, indeed the most effective vouchers. "in the next three years, we will invest 100 million yuan to build a truly intelligent factory for sino-italian hydraulics to further enhance the core competitiveness of the enterprise."